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Materials - 1.3 oz silicon-impregnated ripstop nylon - 7.5 yards - This fabric (known as "silnylon") is currently all the rage for lightweight homemade backpacking products. After some first-hand experience with the material, you would likely prefer a slightly heavier fabric. In certain respects, silnylon is quite strong, but in others it’s a bit worrisome. It would be quite easy to poke a sharp stick or rock right through a taut silnylon tent. Rhere is also the worry about stitches in high-stress areas pulling through the fabric. Still, people use silnylon for projects ranging from stuff-sacks to ponchos to backpacks and they do so without suffering any catastrophic failures. The best course is to decide just how careful you want to be with your gear and then choose your fabric accordingly. |
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Noseeum mesh - 4.5 yards |
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1.9 oz uncoated ripstop nylon - .5 yard - High-stress areas of the tent call for some extra reinforcement, which is provided by this fabric. Patches made of uncoated fabric won't trap water between themselves and the waterproof roof, which makes sense. Half a yard is more than enough. Use the leftovers to make a bag for the tent. |
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Nylon webbing - 6 feet - It is recommended 3/4," Some say 1/2." and pick up whatever the store has in stock. (But bear in mind that this width will determine seam widths later on). |
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Tri-glide or LadderLoc adjuster - 1 - Size to match your webbing. |
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Zipper - 5 feet - #5 is a good size. One could perhaps go a size smaller with care, but there definitely no need for anything larger. Also get a double tab slider and two bottom stops (more if you think you might lose these tiny parts in the carpet). A top stop isn't absolutely necessary, but I look at it as nice insurance and cheap at $0.29. |
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Velcro - 5 inches or so, both hook and loop - This is for a loop to hold the door open when the need arises. Entirely optional. |
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Thread - Get two 100 m spools of standard weight 100% polyester thread. That is just barely enough, so a 250 m spool would give you a nice cushion in case some mysteriously vanishes. |
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Sewing needles - Apparently it's good practice to put in a fresh needle when starting a project of this type. Use a size 70 universal point and you’ll have no problems. |
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Seam sealer - Small tube - If you're using silnylon a 2.8 oz tube of 100% silicone sealant, available at a hardware store, will be more than enough. Also pick up some mineral spirits to dilute the silicone. If you've chosen urethane-coated nylon then you need to use a product specifically designed for sealing this fabric, such as SeamGrip. |
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Poles - High-quality Easton aluminum poles can be custom-made |
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Grommets - 2 - These are sized to the tips on the ends of your poles. |
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Stakes - 6 to 10 - The entire tent & awning needs ten stakes. Removing the vestibule eliminates two stakes, and the two side pull-outs aren't entirely necessary, which leaves six stakes for the bare minimum. |
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Guy line - 20 to 30 feet - Get some thin (about 1/8") line at the hardware store. Twenty or thirty feet is plenty. (Supplies can be obtained from most outdoor wilderness fabric stores). |
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Construction - Part One: Roof - Step one is to lay out the two roof sections. It's important to do this carefully. A large flat area is essential: a ping-pong table is ideal. Make sure you understand this sequence well, because there are a couple of "gotchas". Your final goal is a tent which is 8' long, 5' across at the front, and 3' across at the back. The front is 3.5' tall, the back is 1.5' tall, and the front corners are lifted 1' off the ground. It looks something like this: |
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In order to satisfy those dimensions and keep the front and back edges vertical (as they are in the drawing) you need a rather strange shape. However, you also need to account for the seams and hems you'll be making. If you didn't the tent wouldn't be ruined, but it would turn out a little smaller than you intended. The edge that will be in the ridgeline seam will need an allowance of 1.5 x the width of the finished seam (so a 1/2" seam would need a 3/4" allowance) and the edges which will be hemmed need an allowance of twice the width of the hem (a 1/2" hem requires a 1" allowance). Lay out the four corners of the piece to the exact dimensions above first, and then eyeballed the extra for the allowances.
Since the center seam and the hems will have webbing sewn to them, their size depends on the size of your webbing. If you get 1/2" webbing, make your hems and seam to match, and the same for 3/4" webbing. I used 1/2" seams and 3/4" webbing, which was a mistake.
Now that you know all this, you're ready to lay out the pieces and cut them. Try to lay them out so that the ridgeline edge is aligned with the weave of the fabric, rather than cutting diagonally across it. If the ridgeline isn't aligned with the weave, then when you put tension on it it'll wrinkle up like mine instead of laying flat. Your layout should look something like this: |
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At last, you have the two roof pieces cut out and you can sew them together. You're going to use a flat-felled seam. If you don't know what this is, here are some instructions. Don't hem the edges yet; that comes later.
The Flat-Felled Seam - The appeal of the flat-felled seam is that it makes the joint stronger by running two lines of stitches through each piece of fabric, while simultaneously encapsulating the raw edges and preventing them from unraveling. What's more, it's pretty simple once you get the concept. You can make it even easier by running an iron over the seam after you make each fold. Set it to a low heat so that you don't melt your fabric.
To begin, lay one piece of fabric on top of the other. If your fabric has two differing sides (for example, urethane-coated nylon, which has a coated side and an uncoated side) then the two "top" sides should be together. The bottom piece of fabric should extend beyond the upper piece by the width of the seam (the seam-to-be, that is). Sew a line of stitching in from the edge of the top piece by the width of the seam. |
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Flip the bottom piece out from underneath
so that both are lying flat on the table and the extra flap sticks up in
the air. |
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| PART 2 - WALLS | ||||
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The mesh panels are much easier to lay out
than the roof. The shapes are all simple triangles, to which you add an 8"
strip on the bottom. This strip lies on the ground and keeps the
bloodsuckers out. Again, you need to add a little Don't include the roof's hem allowance in the length of the mesh panel. Use the finished dimensions of the roof as shown in the layout diagram a few steps back. The dimensions in this drawing are based on those measurements, plus one inch to give a little extra material. Before you sew the panels onto the roof, hem the bottom edge (of the mesh) by simply folding over a quarter inch or so and sewing it down. This noseeum doesn't seem likely to unravel, but the hem will add a bit of strength and protection and certainly won't cause any problems. Now you can attach the netting to the roof, beginning with the two long side pieces. This method is complicated to explain, but not difficult to carry out, and the finished product is strong and looks clean. |
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First, lay the mesh panel on the top
side of the roof (the top side is the side opposite the folded-over flap
of the flat-felled seam: the smooth side) with the inner side of
the panel up (the inner side is the one you folded the hem flap onto). Now
fold over 1/2" of netting at the end where you plan to begin sewing so
that the fold is up. This extra flap will be used to sew the mesh panels
together in the corner. Align the folded-over edge with a mark that is a
distance three times the hem allowance away from the edge, align
the long ed |
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| PART 3 - DOOR | ||||
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Start by working on the zipper. Slide on
the slider and zip the two halves together. If you bought a top stop,
attach it now at the top (closed) end of the zipper. Since this zipper is
going to run all the way to the top of the tent, we need to sew a small
nylon extension to the top end of it. Otherwise we'd be trying to sew the
hem across the end of the zipper, and that wouldn't work well. Cut a strip
of your uncoated nylon that is about four inches long and about half or
three-quarters of an inch wider than the zipper. Hem all the edges by
folding them over once. Make sure that when you're finished hemming this
strip, it's just as wide as the zipper. Fold the strip over widthwise so
that the two ends meet. Now slip the |
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| PART 4 - SUPPORT | ||||
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Now for the pulls. You
have three kinds of pulls to deal with: Corner pulls, ridgeline pulls, and
middle pulls. The ridgeline pulls are the hardest, so we'll start with
them. Unlike the other pulls, you have to sew the ridgeline
pulls to the top of the roof. Cut off a piece of webbing long enough to
start at the inward edge of the reinforcing patch, run forward along the
ridgeline and off the tarp for about two inches, then fold back and
overlap itself by four inches or so. In other words, the webbing will have
a long tail and a short tail. (You could make both the same length, it's
not really necessary.) Sew the webbing down securely, using several rows
of stitches. Make sure that you only sew |
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| PART 5 - FINISHING TOUCHES | ||||
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Well, you've done all the important steps. Just a few details left now. Start by setting up the tent. You can use whatever makeshift arrangement you like, but be sure that it's set up properly. The peak should be 42" above the ground, the two front corners should be 12" above the ground, and the front should be reasonably taut, as should the rest of the tent. First take a look at the zipper and decide just how long you would like it to be. It should extend to the ground and a few inches beyond, but it doesn't have to run all the way to edge of the mesh. It won't do any good lying on the ground and you'll just have to unzip and zip that extra length. Once you've decided on a length mark that point. Move to the other side of the door. The mesh in this corner needs to be sewn together to keep the bugs out. Get inside the tent and pin the two panels together so that they hang smoothly and slightly to the inside of the tent. Some chose not to sew the mesh panel at the foot to the side panels. (At least, put off the decision until you have some experience with the tent.) It's not necessary, but it might make setup a little simpler. Or more complicated. If you want to sew them to each other, now would be the time to pin them together. Now take the tent down, move out of the basement, and go back up to your sewing machine. To finish off the zipper, first move the slider up above your designated bottom point. ("Why," you ask, but would it not be a tragedy to cut off the bottom of the zipper and take the slider with it.) Take a bottom stop (the tiny U-shaped things) and force it over the zipper's teeth on one side. A pair of pliers helps. Once it's on all the way squeeze it with the pliers to make it permanent. Put another on the other strip of teeth. Now you can cut off the extra zipper tape (scissors work fine) and fuse the raw edge with a lighter. Move to the other corner and; turning the tent inside out; sew the front mesh panel to its neighbor. If there's some unsightly extra mesh hanging inside the tent feel free to cut it off, but leave at least 1/4," enough to hold the stitches. Go through the rest of the mesh panels and hem any rough edges. |
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| PART 6 - AWNING | ||||
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The awning was designed with several factors in mind in addition to sheltering the front of the tent and the ground immediately in front of it. It can be pitched to allow air to flow between it and the tent, increasing ventilation. It is also adjustable to allow for the use of a stick rather than an aluminum pole for the front support. After what you've already done, the awning will be a breeze. The basic shape is two isosceles triangles sewn together along one long side. A chunk taken out of the top of the ridgeline will allow the awning to pass around the front pole of the tent. Lay out two pieces with the raw dimensions below. Again, make sure to line up one of the long sides of each piece with the weave of the fabric and use that side for the ridgeline when you sew the two pieces together. Add a seam allowance where the two will be sewn together (using a flat-felled seam) and a hem allowance on the other two sides. See the Roof Layout Section for a refresher on what to make these allowances. Set up your tent again, making sure that the front guy hits the ground about four and one half to five feet in front of the tent. Take one of the awning pieces and clip its ridgeline edge to the front guy of the tent using clothespins. Overlap the awning onto the roof by about five inches. The overlap should be more or less even all the way down to the edge of the roof, and the awning should hang down a little further than the roof. This overlap keeps rain from passing between the roof and the awning. At the top corner of the awning, mark where the awning flops over the ridgeline. This is the chunk you're going to cut out. It needs to be big enough to allow the awning to maintain a few inches of overlap even when the tent pole is sticking up through the gap in the awning. When the awning is finished and folded over the front guyline, the two corners made by the missing chunk will meet and touch each other. Transfer the mark you just made over to the other piece and chop off those chunks. The first hem you should make is the shortest edge, newly created by the cutting of the chunk. Once that edge is hemmed on both pieces, sew them together using a flat-felled seam. Make sure to make the smooth side of the seam (the side opposite the flopped-over piece) the top side, as this makes the seam easier to seal. Hem the other two edges. |
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The awning attaches to the tent itself only at the apex. Regarding the other three corners, two are guyed to their own stakes and one attaches to the tent's front guyline. We'll finish the apex attachment first and we start by sewing a webbing tail onto the apex of the awning. Cut a piece of webbing that is as long as your awning's overlap plus two or three inches. Grab the two corners next to the center gap in the awning and bring them together, putting one on top of the other. Sew one end of the webbing to these corners so the other end hangs away from the awning. This will serve as the attachment to the body of the tent. Now you make an attachment point on the roof of the tent to receive that webbing tail. You can use either a tri-glide or a LadderLoc adjuster. Both attach in more or less the same way. Set up the tent, if it's not already erected, and drape the awning over the front guyline. Spread out the awning's two wings and attach them to the sides of the roof with clothespins. The awning should be set up with the maximum overlap possible. Make a mark on the ridgeline of the tent right at the edge of the awning. Take down the tent. Cut a short length of webbing and loop it through the attachment point of your tri-glide or adjuster. (The adjuster will have a specific attachment bar; for the tri-glide loop the webbing through the middle bar from underneath.) Sew the webbing loop to the top of the ridgeline, making sure that the attachment is on the far side of the mark, i.e. it won't interfere with the awning even at maximum overlap. Sew the three other pulls onto the awning following the same procedure as for the corner pulls on the main tent. To set up the awning, you thread the webbing tail through the attachment point on the roof, adjusting it for maximum overlap. The two side corners get guyed out beside the tent and the front corner ties off to a loop in the front guy or to the front guy's peg. For more ventilation, the wings of the awning can be guyed further away from the roof, or they can be battened down tight against it. You could even tie one wing up in the air if you didn't need 360° protection. |
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| PART 7 - ALMOST FINISHED | ||||
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The final step is to seal the seams. The hems are right at the edge of the roof and therefore don't really have to be sealed. The ridgeline is the seam that needs our attention. Set up the tent so that the ridgeline is stretched nice and flat, with the top side up. In a paper cup, mix a couple teaspoons of mineral spirits with a good dollop of silicone. Stir the mixture until it's smooth. If need be, adjust it by adding mineral spirits or silicone until the sealant isn't quite liquid. The exact consistency isn't that important. It just needs to be watery enough to soak into the stitches. Use a small foam brush to paint a stripe of sealent down the ridgeline. Give the ridgeline pullouts a good soaking. The sealant will look awfully shiny at first, but once it dries it's not so bad. If you wish, you can give it a second coat. After it's cured (let it sit overnight) sprinkle it with some talcum powder to make it a little less sticky. |
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That's it! Your tarp-tent should serve you well if you followed all the instructions, and you will enjoy its creation, despite attempts to fill your mind with clouds of buzzing details. |